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"Ibuprofen" plant has increased production without increasing pollution.
Engineering Case >> High ammonia nitrogen wastewater treatment >>

"Ibuprofen" plant has increased production without increasing pollution.

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Project Background:
       Ibuprofen raw material production plant and some other pharmaceutical factories in the production process will produce a high concentration of ammonia and nitrogen wastewater, ammonia and nitrogen content of 3000 ~ 5000 mg / L, wastewater also contains about 8000 mg / L COD, treatment is difficult. Because of the high organic content in the wastewater, if the blow-off tower or evaporation tower is used to remove ammonia, the low volatile organic content will be discharged with the air, resulting in secondary pollution.
       In order to avoid the secondary pollution, the plant used membrane deamination, but due to the previous technical level, the PP membrane deamination technology pioneered by a U.S. company in the use of the membrane module wetting, low concentration of ammonia sulfate in the absorbent solution and other problems, affecting the effectiveness of the use of the PP membrane module is replaced in the figure below.
 
 
Solution:
 
      After analysis and research, found that the use of its membrane deamidation problems is the use of membrane components of PP materials, PP materials, although with low material costs and simple membrane technology and other advantages, but the use of PP membrane organic wastewater in the existence of short life, easy to produce swelling, wetting, wire breakage and other issues. This pharmaceutical plant found that the PP membrane problems, all replaced with PTFE deammonia membrane module normal use so far, the PTFE material itself has anti-dissolution, strong hydrophobic, high-strength, corrosion-resistant, anti-pollution and other characteristics of long service life, deammonia removal efficiency and other advantages, to overcome the above membrane deammonia in the use of the problem, the following picture is the new installation of PTFE deammonia membrane module.
 
 
       Its deammonia process is: sewage pH → ultrafiltration → PTFE hollow fiber membrane deammonia device (three-stage) → produced water to the biochemical tank. The operation is very stable, and the ammonia nitrogen in the effluent is lower than its design requirements.